muskmelons – Sustainable Market Farming

Cicadas, transplanting and blueberry netting

Pepper transplants waiting to be set out. Credit Kathryn Simmons — Pepper transplants waiting to be set out.
Credit Kathryn Simmons

At last we are getting our warm weather crops transplanted! We finished our 530 Roma paste tomatoes and I’ve just seen this afternoon’s crew of two go past the office window with watermelon starts on a cart. We’re late, but we’re getting there! We have about 260 Crimson Sweet watermelons to go in, and cover to keep the bugs off. This morning, working with the large crew, we set out the ropes and the sticks to hold down the rowcover. Our method is to use the big morning crews to harvest and to get ready whatever will be needed for the small late afternoon transplanting shift, so all they have to do is plant, water and cover. This makes best use of the cooling temperatures later in the day.

After the watermelons, we’ll still have peppers, eggplants, muskmelons (cantaloupes), okra and lots of sweet potatoes to go in. And more lettuce every week.

Meanwhile the brood II 17-year cicadas are in good form. So loud. The ground around the trees is riddled with holes from the emerging juniors. The cast-off shells/exoskeletons are crunchy underfoot. Someone here saw squirrels eating cicadas but I haven’t seen it yet myself.

The other thing I want to write about is our blueberry netting and its seasonal hooped structure. I think this is a good method that more people might like to use. Our older blueberry patch has a rectangular framework made of posts with wires joining the tops. the netting is a fairly rigid square plastic type that is a challenge to put up. This new type is a big improvement – easy to put up and get the netting over, and removable so we don’t have to look at the framework all year.

Our new blueberry area is 16′ x 65′ approx. The height of the netting supports needs to be 7′ or more for most of the space. The 20 blueberry bushes are 66″ apart, in two rows.

We looked at these options, then found a few more:

3/4″ PVC water pipe,
20′ rebar inside PVC piping
Fiberglass poles fixed to T-posts
Galvanized steel tubing, as sold for small hoophouses.
Metal electrical conduit bent into a curve, connected at the ridge.
Other tubing, such as chainlink fence top-rail, metal water pipe, curved.
“Spider-House” temporary framework
Wood-framed structure
Bamboo

We chose PVC Electrical conduit. Plastic electrical conduit, unlike water pipe, is UV-inhibited for outdoor use. Lengths have swaged (flanged) ends, so can be joined without any separate connectors. Lightweight, no bending tools needed (unlike for metal conduit or fencing top-rail). Packs flat for out-of-season storage. Relatively cheap.

We use a “Spider-House” temporary framework – an idea used for temporary “field hoophouses”. It consists of pairs of bows fastened together at the apex, in a way that spreads out into a 4-legged structure. A row of these make up the frame. An advantage is that the spiders are stronger than simple bows, and that the whole thing can be dismantled relatively easily. Helps add strength to lightweight bows.

Blueberry Hoops diagram0001

I’ll tell you how we did it, then talk about the options we didn’t choose.

We bought very nice flexible nylon netting from Lee Valley. We chose the 12’ x 117’ ½” mesh, and I stitched two lengths together using nylon thread, making a piece 24’ wide. It should last a long time. It isn’t cheap. It does not ravel when cut, or snag on itself. At the end of the season it can be stuffed in a bag, with just one end poking out of the neck of the bag. Then next year, drop the bag at one end, pull the free end of the netting up over the piping and along the length of the berry patch. Our netting is longer than the patch, but we plan to extend the patch one day. . .
For our 16’ x 65’ patch, we decided on three “spiders.” Our calculation was that 30’ hooped into a half circle would have a diameter of 19’ (divide circumference by pi to get radius, then multiply by two). So we reckoned having the ends of each pipe 19’ apart, crosswise across the patch. A bit of Pythagoras leads to a spacing along the length of the patch of just over 10’ for a width of 16’ and a diagonal of 19’. We don’t need perfect half-circles, but we did need a rough idea of a workable length.
We bought 18 pieces of 3/4” PVC electrical conduit in 10’ lengths with swaged (belled) ends.
We glued them in threes to make 30’ lengths.
We marked the center point of each length, matched centers of two lengths, then tied a pair of lengths together to form a cross shape. If you were in the scouts, square lashing is the type of knot you need.
We got 12 4’ lengths of rebar and hammered them halfway in the ground along the long edges of the plot, 12’ 6” apart (six rebars, 5 spaces of 12’ 6” equals 62’ 6”). Close enough.
We popped the spider legs over the rebar, making sure all the lumpy knots were on the underside of the tubing crossovers, to make it easier to pull the netting.
When we had all three four-legged spiders in position, we pulled over the netting, and pinned it down every 18” round the edges with 1” wide sod staples/landscape pins.
We have a doorway along the central seam, simply held closed with clothes pins.

Here’s our thoughts about the ideas we didn’t take up:

PVC water pipe. A small experimental structure at Twin Oaks, made from 3/4″ pipe collapsed in the winter, (but need not have). Cheap, easy to bend, easy to replace. Can install for seasonal use on rebar pieces in the ground (which could be an off-season hazard….). Using PVC glue is smelly and unhealthy. Not cheaper than PVC electrical conduit. See Constructing a Simple PVC High Tunnel by Jim Hail, Robbins Hail, Katherine Kelly, and Ted Carey for a 30’ x 18’ hoophouse from 1” PVC.

There is a smaller design “Portable Field Hoophouse”, using 3/4″ rigid white schedule 40 pvc in 18′ lengths to give a 10′ wide frame for an 18-42′ length hoophouse with no ridgepole.

PEX water pipe tubing: Too bendy

Metal electrical conduit bent into a curve, connected at the ridge. Conduit is cheap and readily available. It can be bent with purchased pipebenders (if the right shape is available), or on a wooden jig, or round stakes hammered into the ground. Lost Creek sells pipebenders. Johnnys sells Quick Hoops Benders but they make 12’ x 7’ high tunnel or caterpillar tunnel hoops only. They have a video on the site.

Other metal tubing, such as chainlink fence top-rail, or metal water-pipe, bent into a curve. Either use the commercially available pipebenders, as above, or make your own jig. There are good plans by Jamie and Tod Hanley using square tubing, and a home-made bending jig. Square is easier to bend without twisting, but that might not be important for this project.

More plastic tubing (1” x 20’) hoophouse frames and a metal tubing frame as well as photos and details of a bending jig for metal water piping, on the New Farm website, using 3/4″ galvanised piping in 21′ lengths. Their jig consists of 20 short pieces of 2×4 lumber screwed down on the bed of a hay wagon.

Pre-curved galvanized steel tubing, as sold for small hoophouses. Farmtek has a wide range of ready-made hoop parts, including tall, round-topped styles. Shipping adds to the cost. More expensive than other options.

20′ rebar inside PVC piping. Idea from Cindy Connor for small hoophouses. Stronger than PVC pipe alone. 5/8″ rebar could be used alone (but hard to pull fabrics over).

Fiberglass poles fixed to T-posts. T-posts would stay all year, fiberglass poles stored out of season. Straightforward to do. Splinters from fiberglass could be a problem long-term.

Wood-framed structure. A lot of work, but cheap. Clunky. Might take too long to make.

Bamboo. Free if you have invasive bamboo, but a bit of work. The nodes would snag on the netting. Saw then sand them off? Duct tape?

Our new blueberry netting on its hooped frames, Credit Bridget Aleshire — Our new blueberry netting on its hooped frames,
Credit Bridget Aleshire

Ordering seeds! Seed Viability and Varieties New to us

I’ve been busy putting our seed orders together. As we grow so many different crops, it’s quite a time-consuming process. And I hate to buy too little and be out in the field on planting day, looking at an almost empty packet. Equally, I hate to buy too much, which either wastes money (if we throw the extra away), or else causes us to risk sowing seed that really is too old, and won’t do well. I keep a chart of how long different types of seed last:

Seed Viability

(From Sustainable Market Farming, (c) Pam Dawling, New Society Publishers, 2013)

“Opinions vary a bit about how many years seeds of different vegetables are good for. The fuller story is that storage conditions make a big difference. You can make your own decisions, weighing up the information supplied, your knowledge of how carefully you stored the seeds, the information on each packet about percentage germination when you bought it, and the economic importance to you of that particular crop. If you always transplant lettuce, as I do, you can risk one of your four varieties in that sowing coming up poorly, and just plant out more of the other three if it fails. Many seed catalogs include information about seed longevity, and so does Nancy Bubel in The Seed Starters Handbook.

www.chelseagreen Frank Tozer in The Organic Gardeners Handbook has a table including minimum, average, and maximum.

A simplified version is as follows:

Year of purchase only: Parsnips, Parsley, Salsify, and the even rarer Sea Kale, Scorzonera
2 years: Corn, Peas and Beans of all kinds, Onions, Chives, Okra, Dandelion, Martynia,
3 years: Carrots, Leeks, Asparagus, Turnips, Rutabagas
4 years: Spinach, Peppers, Chard, Pumpkins, Squash, Watermelons, Basil, Artichokes and Cardoons
5 years: most Brassicas, Beets, Tomatoes, Eggplant, Cucumbers, Muskmelons, Celery, Celeriac, Lettuce, Endive, Chicory.”

Rather than deteriorating with age, some very fresh seed has a dormancy that needs to be overcome by chilling (lettuce). Other seed contains compounds that inhibit germination. These can be flushed out by soaking in water for about an hour (beets).

Another of the challenges with seed ordering is converting between grams, ounces and seed counts. Here’s a helpful table of 1000 Seed Weight for 13 crops.

Our main seed suppliers are Fedco, Johnny’s and Southern Exposure. Fedco has great prices, especially on bulk sizes, great social and political commentary in the catalog, and no glossy pages. Johnnys has some good varieties that Fedco doesn’t, and a ton of useful information tucked away on their website. Southern Exposure is best on southern crops and heat tolerant varieties which we can’t expect seed companies in Maine to specialize in. Plus, SESE are my friends and neighbors.

This year we are trying some new varieties. Generally we like to have some reliable workhorses that we know well, and trial a few new things, especially if we hear our favorite varieties are no longer available. Last year our Nadia eggplant couldn’t cope with the heat. For a while in early summer they didn’t grow at all – no new flowers, never mind new fruit. So next year, alongside Nadia I’m trying 3 that should deal better with heat. Florida Highbush is open-pollinated, from the Seed Savers Exchange. Epic and Traviata are hybrids from Osborne Seeds.

Florida High Bush eggplant from Seed Savers Exchange

Sugar Flash Snap Peas from Osborne Seeds

I also bought some Sugar Flash snap peas from Osborne. We have been big fans of Sugar Ann, but I’ve heard Sugar Flash is even better on flavor, yield and harvest period. We’re going to find out!

For a couple of years we really liked Frontier bulb onions as a storage variety for this climate and latitude (38N). Frontier disappeared from the catalogs of our usual suppliers and we tried Gunnison and Patterson. This year – no Gunnison! And we didn’t get a good test of Patterson last year, as we failed to weed our onions enough, after an initial enthusiastic good go at it. We were looking again at Copra, one we grew some years ago (before we found Frontier). I lucked out when I decided to see if Osborne had Gunnison, while I was shopping there. they didn’t, but they had Frontier! And then when I was shopping at Johnny’s, I found they did have some Gunnison for online sales only. So I ordered those too!

We’re also trying Sparkler bicolor sweet corn from Fedco and a drying bean I won’t name, as the seed is in short supply. And this year we’re hoping Red Express cabbage will prove to be a reliable little worker. We used to like Super Red 80, but had several years of poor results. Since then, none of the other red cabbages we tried have satisfied us in terms of size, earliness, productivity and flavor.

West Indian Gherkin Seeds (Cucumis anguiria) from Monticello

After a few years of poor pickling cucumbers, we’re going outside the box and trying West Indian Gherkins from Monticello, where they were grown by Thomas Jefferson (and some of the enslaved people, no doubt). These are not closely related to actual cucumbers, but are used similarly. I saw them growing in the Monticello garden when I was there for the Heritage Harvest Festival in September, and they are certainly robust and productive in hot humid weather. We’ll see how the pickles turn out!

My only other “impulse buy” was the Salanova Lettuce new at Johnny’s. They are 6 varieties of head lettuce designed to be used for salad mix at a single cutting. Quicker than snipping rows of baby lettuce with scissors. More fun than plain lettuce heads. They are loose heads of small leaves in various shades of green and red, and two “hairstyles”: frizzy and wavy.

Salanova Lettuce from Johnny's Seeds — Salanova Lettuce from Johnny’s Seeds

Harvesting melons

Now is a rewarding time to harvest from the garden! This week we started harvesting our Crimson Sweet watermelons. At the beginning of July our Sun Jewel Asian melons started coming in, and somewhere in between then and now, our Kansas muskmelons (usually called cantaloupes).

Sun Jewel Asian melons take only 68 days from transplanting to maturity. A good melon for people with short growing seasons, provided you can make a warm spot for them. They have crisp white flesh and are refreshingly sweet without over-doing it. The long oval fruits average 7″ x 3 1/2″ and are pale yellow with shallow white sutures (“seams”). They ripen to a more buttery yellow and slip off the vine when ripe. Plants are resistant to downy and powdery mildews, and can be very productive. We buy seed from Johnny’s Selected Seeds

For new growers: “full slip” means a gentle nudge with your thumb on the melon where it joins the stem will dislodge the fruit. “Half slip” is an earlier stage where you need to cut or break about half of the thickness of the stem. harvest your melons at half-slip if you are going away for the weekend, or you worry the groundhogs will get it if you don’t. But if you are harvesting to eat right away, harvest at full slip for best flavor and aroma.

We like Kansas muskmelons. They are an heirloom variety with really good flavor, fine texture and enough sturdiness to stand up to humid weather and variable rainfall. The oval fruits are sutured (ridged) and moderately netted, averaging 4 lbs. They ripen almost all the way out to the rind (not much waste!). Kansas also has good resistance to sap beetles that can destroy fruit of other varieties. It needs 90 days from transplanting to maturity. Pick these at full slip, and be sure to inhale the aroma at the stem end, as you carry them to the table. We buy Kansas from Southern Exposure Seed Exchange.

watermelon crimson sweet close 2 — Crimson Sweet watermelon in our garden

Crimson Sweet watermelon is the only one for us! It has the best flavor, though the pinky-red flesh might lead you to think it’s not ripe, compared to very red-fleshed varieties. We harvest ours from around 7/25 (75 days from transplanting) to the end of August. There is a 10-14 day period of peak ripeness for each variety. We hope not to be still harvesting in September.

We save our own watermelon seed and select for earliness, flavor and disease resistance. We sell it via Southern Exposure Seed Exchange.

A major factor affecting the taste is the skill of the harvester in discerning ripeness. The first sign we look for is the shriveling and browning of the tendril on the stem directly opposite the watermelon. If this tendril is not shriveled we walk on by. Next we slap or knock on them. According to Southern Exposure Seed Exchange, when a watermelon is ripe, it will have a hollow sound when you thump with your knuckles: it sounds like thumping your chest. If it sounds like knocking your head, it’s not ripe. If it sounds like hitting your belly, it’s over-ripe. Lastly, we do the “Scrunch Test”: put two hands (heels together) spread out across the melon, press down quite hard, listen and feel for a scrunch – the flesh in the melon is separating under the pressure. Rumor has it that it only works once, so pay attention!

Other growers with other varieties use different ripeness signs, such as the change in color of the “ground spot” (the area touching the ground), or the change in rind texture from glossy to dull.

I like to cut the melon stems with pruners, but some people break them off. Watermelons need gentle handling, as do the vines if you will be returning to harvest again.

After harvest, we set the melons out to the side of the row for pickup. This gives time for sap to start to ooze out of the cut stem. If the sap is red or orange, the melon is ripe. If it is straw-colored, the melon was cut too soon. This is useful feedback for new crew.

Watermelons can store for a few weeks, but then flavor deteriorates. We store ours outdoors in the shade of a building or a tree. Rotating the stored stock is a good idea. (They could be dated with a grease pencil/china marker). The ideal storage temperature is 50-60°F (10-15.5°C), with 90% humidity.