paste tomatoes – Sustainable Market Farming

Planting kale, catching up on weeding and reading

Vates kale Photo credit Kathryn Simmons — Vates kale
Photo credit Kathryn Simmons

Our weather has been dry and sunny (no hurricanes in September this year!) and we’ve had a chance to catch up somewhat on weeding. It’s also meant lots of irrigation, more than usual at this time of year. And consequently, running repairs. This morning I switched out three sprinkler heads – one was stuck and wouldn’t rotate; one leaked too much at the stem and one old one had ground away its brass nut over years of use and finally fell through the hole in its stand, meaning it couldn’t rotate any more either. I fixed two, still not sure how to deal with the old one. Its homemade stand is also breaking up. I’ve also been replacing hose ends and connectors – we were the lucky recipients of a donated pile of about nine hoses, some in better condition than others.

Transplanting kale has kept us busy this week. We direct sow our kale, two beds every six days in August, to make it easier to keep them well watered – we only have to hand water two on any one day to get the seeds germinated. This year we’ve had disappearing seedlings, and we’ve been moving plants around in the beds to get full rows at the right final spacing. This means even more watering, but we all love kale so much, so it’s very worthwhile. Some of the disappearing seedlings were due to cutworms, some may have been grasshoppers, and some maybe rabbits.

I’ve also been pulling up drip tape from our watermelon patch and second cucumbers, rolling it on our home-made shuttles which I described last year. I found myself salvaging 23 late watermelons, I just couldn’t resist! Watermelons in October usually get as much demand as last week’s newspaper, but while the weather is so warm (85F yesterday), people are still grateful for juicy fruit. I’m looking forward to getting more of the gardens into their winter cover crops, so that this year’s weeds can become just a memory. I also like how the garden gets smaller and smaller in the process of putting the plots into cover crops. Less to deal with. (Although I am needing to water the cover crops areas overnight with the sprinklers).

I’m in the process of writing about no-till cover crops for Growing for Market magazine. We really like using no-till winter rye/hairy vetch/Austrian winter peas before our Roma paste tomatoes. We mow the cover crop in early May, when the vetch is starting to flower, then transplant into the dying cover crop, which becomes our mulch, and also supplies all the nitrogen the tomatoes need. Anyway, that’s for the winter double issue.

Hoophouse greens in November. Credit Ethan Hirsh — Hoophouse greens in November.
Credit Ethan Hirsh

Meanwhile, the October issue has just come out, including my article about how to minimize unhealthy nitrate levels in winter greens. During winter, when there is short daylight length and low light intensity, there is a potential health risk associated with nitrate accumulation in leafy greens. Nitrates can be converted in the body into toxic nitrites, which reduce the blood’s capacity to carry oxygen. Additionally, nitrites can form carcinogenic nitrosamines. Green plants absorb nitrates from the soil during the night and in the process of photosynthesis during the day, combine them with carbon-based compounds into protein (plant material). It takes about six hours of sunlight to use up a night’s worth of nitrates. In winter when the day-length is short, the nitrate accumulated can exceed the amount that can be used during the day, and the excess nitrate builds up in the plant, mostly in the leaves, stems and roots. Leafy vegetables can then exceed an acceptable adult daily intake level of nitrate in just one small serving of greens, unless special efforts have been made to reduce the levels. My article lists which vegetables are more likely to be higher in nitrates, and which circumstances are most likely to make the levels high. I give a list of 16 steps you can take to reduce the levels of nitrate in your crops.

There are also articles about farms getting financing from crowdfunding websites (Lynn Byczynski), customizing CSA shares using LimeSurvey to let each sharer indicate what they want by email (Eric and Joanna Reuter whose blog I have mentioned before), building a seed germination chamber (Ben Hartman), and making cash flow projections to avert disaster (Nate Roderick). A fine batch of useful articles, and I’m especially happy to see Eric and Joanna Reuter have “joined the crew” at GFM. They impress me with their attention to details and creativity.

Starting Seedlings

We’ve been starting seedlings since late January, and the greenhouse is filling up with flats of lettuce, cabbage, kohlrabi, spinach, scallions and broccoli. We’re eating our way through the lettuces that grew overwinter in the compost in the block-work greenhouse beds, and shoveling out the compost to fill our flats. All our seedlings are grown in 100% home-made compost. We screen compost to fill the beds in September and transplant lettuce there in October. When we need the compost for the seedlings, it has mellowed nicely and has plenty of worms. This beats buying in bags of compost, or chipping lumps off a heap of frozen compost outdoors in January! Our greenhouse has a masonry north wall and a patio-door south wall. It has no heating apart from the sun (this is Zone 7). This space is warm enough and just big enough for all our seedlings once they have emerged. For growing-on the very early tomatoes and peppers, destined for our hoophouse, we use an electric heat mat and a plastic low tunnel in one corner of the greenhouse. Many seeds benefit from some heat during germination and are then moved into slightly less warm conditions to continue growing. This means it’s possible to heat a relatively small space just to germinate the seeds in. We use two broken refrigerators as insulated cabinets, with extra shelves added. A single incandescent lightbulb in each supplies both the light and the heat (we change the wattage depending on what temperature we’re aiming for). Some people construct an insulated cabinet from scratch, with fluorescent lights suspended above the flats.

We use traditional coldframes for “hardening-off” our plants (helping them adjust to cooler, brighter, breezier conditions). They are rectangles of dry-stacked cinder blocks, with lids of woodframed fiberglass. Having heavy flats of plants at ground level is less than ideal for anyone over thirty-five! Shade houses and single-layer poly hoop structures with ventable sidewalls and benches for the flats are a nicer option. Some growers report that some pests are less trouble when flats are up on benches. Others say flats on the ground produce better quality plants. According to the nighttime temperatures, we cover the coldframes with rowcover for 32°F–38°F (0°–3°C), add the lids for 15°F–32°F (–9°C–0°C) and roll quilts on top if it might go below 15°F (–9°C). For brassicas, lettuce and our paste tomatoes (a big planting), we use open flats — simple wooden boxes. The transplant flat size is 12″ × 24″ × 4″ deep (30 × 60 × 10 cm). It holds 40 plants, “spotted” or pricked out in a hexagonal pattern, using a dibble board. For sowing, we use shallower 3″ (7.5 cm) flats. Usually we sow four rows lengthwise in each seedling flat. We reckon we can get about six transplant flats from each seedling flat. This allows for throwing out any wimpy seedlings, and lets us start a higher number of plants in a smaller space. Because we transplant by hand, and because we hate to throw plastic away (or spend money when we don’t need to), we use a range of plastic plant containers. For crops where we are growing only a small number of plants of each variety, we use six- or nine-packs, or a plug flat divided into smaller units.

One year we tried soil blocks for early lettuce transplants, shown here on our custom-made cart

The first crops sown are not necessarily the first ones planted out. Our spinach gets sown Jan 24 and transplanted out 4 weeks later. The early tomatoes get planted in the hoophouse at 6 weeks of age (slower-growing peppers go in at 7.5 weeks with rowcover at the ready!). Lettuce goes outdoors after 6.5 weeks, cabbage after 7.5 weeks, cipollini mini-onions after 8 weeks. These are early season timings and as the days warm up and get longer, seedlings grow more quickly. Being a few days later sowing something in early spring makes little difference, as later sowings can catch up by growing faster in the warmer weather. If the spring is cold and late, you may find your greenhouse packed to the gills with flats you don’t want to take outside. We try to put the faster-maturing crops near the doors and keep the open flats, which will need spotting-out, near the accessible north side. But let’s not complain about the bounty of so many plants! Spring is an exciting time of year, full of new growth and new potential. Working in the greenhouse with tiny plants on a sunny day when it’s cold outside is a special treat.

Twin Oaks January Calendar – Starting a new garden season

A flat of newly emerged lettuce seedlingsPhoto Kathryn Simmons — A flat of newly emerged lettuce seedlings
Photo Kathryn Simmons

Yes, really! On January 17, I sowed flats of cabbage, lettuce and mini-onions (cipollini), and the cabbage and lettuce are already up. Onions usually take 10 days, so I’m not surprised not to see them yet. It’s fun to see new seedlings, even though my energy isn’t ready for taking on another growing season yet. I’m still enjoying hibernation!

The cabbage varieties are Early Jersey Wakefield, a quick-growing small pointy-head open-pollinated variety, and Faroa, a quick-growing fairly small round hybrid that has been very reliable for us. These are for a bed of early cabbage, to eat after our stored winter cabbage is all gone. We’ll sow our main-crop cabbage on 2/7, in much bigger quantities.

I sowed two lettuces: reliable old Salad Bowl and the unusual Cracoviensis, a pink veined sturdy leaf lettuce, that we have found is only useful for us at this first sowing. It bolts too easily once it gets even faintly warm. It tends not to get bitter even when bolting, but our diners aren’t going to believe that!

We’re also still busy with various stages of our garden planning. yesterday I updated our harvest calendar, which tells our cooks which crops they can expect when, and also our food processing calendar to tell the food processing crew when to be ready to tackle large amounts of broccoli, beans or paste tomatoes, for example. I’m part way through revising the document we call our garden calendar, which is really a month-by-month task list. If you were following this blog in the fall, you’ll remember some of those monthly garden task lists. We’ve planned which crops are going in which of the 60 permanent raised beds and identified the ones we need to spread compost on and till first. And then we twiddle our thumbs – lots of rain last week (and a bit of snow) mean it will be a couple more weeks before the soil is dry enough to till.

Here’s our short Twin Oaks Garden Task List for January:

Planning: Prune the catalogs, do the filing, consolidate notes on varieties and quantities.

Week 1: Finalize seed orders, if not done in December. Revise Seedling Schedule using seed order.

Week 2

: Revise Outdoor Planting Schedule. Plan labor needs for the year.

Week 3

: Revise Raised Bed Planning Chart. Plan raised beds for Feb-June.

Week 4: Revise Garden Calendar, Lettuce List and lettuce Log.

Order Bt, spinosad and predatory beasties, coir. [sweet potato slips for shipping 5/12-5/17 if not growing our own]
Repair greenhouse and coldframes and tidy. Check germinator-fridge and heat mat. Repair flats, and make new if needed. Make stakes. Clean labels.

Check equipment: rototiller, discs, and mower – repair or replace as needed. Repair and sharpen tools.

Freeze out greenhouse to kill pests, or spray with soap or cinnamon oil every five days. Import ladybugs.
Check potatoes, sweet potatoes and squash in storage.

Mid-Jan: In greenhouse sow lettuce #1, early cabbage, mini-onions, early broccoli, onions.

Late Jan: In greenhouse sow lettuce #2, scallions #1, spinach, tomatoes, peppers for hoophouse
Plant small potato onions, 4-5″ apart, ½-1” deep, in a mild spell. Remove mulch to plant, then replace it. Plant shallots & mulch.

Perennials (see November list). Weed blueberries, raspberries, asparagus (spread compost), grapes, rhubarb, strawberries. Add soil amendments, fertilize (not strawberries) and mulch. Prune blueberries, (take cuttings if wanted). Fall raspberries: cut all canes to the ground, remove canes from aisles. Summer raspberries: remove old fruiting canes & canes from aisles.

Harvest: (Chard?), collards, kale, (senposai?) spinach, leeks, (Yukina Savoy?).